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Identify & Fix Damage to Lifting Slings

Identify & Fix Damage to Lifting Slings

Sling Inspection and Retirement Checklist

Any synthetic rope that has been in use any period of time will show normal wear and tear. Some characteristics of a used rope will not reduce strength while others will. Below, we have identified conditions of damaged slings that should be inspected on a regular basis of its service life.

If upon a periodic inspection you find any of these conditions, you must consider the following before deciding to repair or retire it:
  • The length of the rope
  • The length of time it has been in service
  • The type of work it does
  • Where the damage is
  • The extent of the damage
In general, it is recommended to:
  • Repair the rope if the observed damage is in localized areas and the application permits
  • The rope should be removed from service if the damage is over extended areas

Regular Wear

Pantusa Towing Truck

Track Progression

What to look for:

  • Slight fuzzy look
  • Slight color fading
  • Other characteristics appear normal
  • Brittle or stiff areas

Causes:

  • Initial Use
  • Abrasion

Compression

compression

Correctable

What to look for:

  • Visible sheen
  • Stiffer than rest of rope but loses stiffness with repeated bending

Causes:

  • Setting of fiber around object (hooks, etc.)

Corrective measures:

  • Bend rope back and forth to remove compression

Pulled Strand

pulled strand

Correctable

What to look for:

  • Pulled strand protruding from the rest of the rope
  • No damage present

Causes:

  • Snagging on vehicle or equipment

Corrective measures:

  • Work back into rope by "milking" back and forth
  • Ensure strand is back in place before attempting to use

Chemical Degradation

chemical degradation

Retire Sling

What to look for:

  • Fused/bonded fibers
  • Discoloration
  • Brittle fibers

Causes:

  • Chemical contamination

Heat Degradation

heat degradation

Retire Sling

What to look for:

  • Fused/melted fibers
  • Very stiff
  • Can’t be brought back by bending like compressed fibers

Causes:

  • Exposure to high heat

Inconsistent Diameter

inconsistent diameter

Retire Sling

What to look for:

  • Tight flat areas
  • Looks as if strand or strands have been pulled tight
  • Bumps or dips

Causes:

  • Broken or pulled internal strand(s)
  • Shock loading

Volume Reduction

volume reduction

Retire Sling

What to look for:

  • Reduction in size of strands/rope diameter

Causes:

  • Abrasion
  • Sharp objects
  • Cyclic tension wear (fatigue)